Quality assurance

Quality assurance

Our Laboratory is equipped with world class and best equipment’s for testing the Activated Carbon. A well-crafted Quality plan is in place right from the incoming charcoal, to the various unit operations, till to the finished product, it is documented for its identification and traceability.

We follow ASTM analysis and testing procedures. Our QA department is equipped with latest testing equipment as per the ASTM procedural norms.

We have a well-established quality control department lead by a team of experienced personnel assures the customer specifications are met in lieu with Quality, Quantity and Presentations.

Our QA Testing Procedures
Parameters Testing Method / Equipment
PARTICLE SIZE DISTRIBUTIONASTM D-2862, (For PAC: CC/SOP/22 Wet Laser method)
MOISTURE CONTENTASTM D-2867
APPARENT DENSITYASTM D-2854
TAPPED DENSITYASTM D 8176
CARBON TETRACHLORIDEASTM D-3467
BUTANE ACTIVITYASTM D-5742
ASH CONTENTASTM D-2866
BALL PAN HARDNESS NUMBERASTM D 3802
IODINE NUMBERASTM D-4607
MEAN PARTICLE DIAMETERASTM D-2862
pHASTM D-3838
BREAK THROUGH CAPACITY AS PER ASTM
CONTACT PHASTM D-6851
PLATELET CONTENTAARL/ AAC
ROLLING BOTTLE ATTRITIONAARL/CC
TURBIDITY (NTU) CC/SOP/38
SURFACE AREABET M2/g
PORE VOLUMEBET N2
DUST INDEXCC/SOP/20
WATER SOLUBLE ASHASTM D-5029
MAGNETIC PARTICLE CC/SOP/ 17
METHYLENE BLUE VALUEJIS K 1474
ELEMENTAL ANALYSIS
(Like: Ag/Fe/Cu/Cr/Au/Sio2 etc.)
ATOMIC ADSORPTION SPECTROPHOTOMETER
SILVER LEACHINGCC/SOP/50
AMMONIA TESTING

Our Quality Assurance Laboratory consists of the best equipment's and some of them are

Atomic Adsorption Spectrophotometer (AAS 7000)

Atomic Adsorption Spectrophotometer (AAS) is an analytical technique used to determine how much of certain elements are in an Activated Carbon sample. AAS features high-sensitivity analysis with flexible system configuration along with HVG unit. Elements like Silver / Iron / Gold / Potassium / Calcium / Copper / Chromium / Aluminium / Antimanic / Tin / Arsenic / Nickel etc can me measured in our AAS.

UV Spectrophotometer

Ultraviolet-Visible-Near Infrared (UV-Vis-NIR) spectroscopy is a technique used to determine the optical properties (reflectance, absorbance, and transmittance) of Activated Carbon.

Here activated carbon sample is treated with water and the leached water were tested in the UV -Spectrometer to analysis turbidity / transmittance / absorption etc.

Leaching apparatus

Leaching apparatus, it is an apparatus, it consists of flowmeter and carbon column rig. The carbon rig is filled with activated carbon sample then it subjected water or some other solution (as per requirement) flow through out the carbon bed. Were leach of element or removal of impurities, colour, odour may happen that is elution process may happen. The leach-out / eluate will be analysed in the photometer / AAS.

Leaching analysis: silver removal / Ammonia removal / De-Chlorination half-length value etc.

Turbidity Meter

Turbidity refers to the concentration of undissolved, suspended particles present in a liquid measured in Nephelometric Turbidity Units (NTU). The microprocessor-based waterproof Turbidity meter is an easy-to-use turbidimeter that can measure the NTU of Activated Carbon. Using an Infrared light source, it delivers laboratory accuracy with a resolution of 0.01 NTU across an extended range of up to 100 NTU

Breakthrough Capacity

Breakthrough analysis is a powerful technique for determining the adsorption capacity of Coconut Shell based Steam Activated Carbon. Dynamic breakthrough adsorption provides many advantages over static adsorption measurements.

  • Easily collect multicomponent adsorption data
  • Determine adsorbate selectivity
  • Replicate process conditions

Examining A Breakthrough Curve,

  • 1.COMPLETE ADSORPTION
    The adsorbent completely adsorbs the adsorbate gas such that none can be detected at the outlet of the breakthrough column
  • 2. BREAKTHROUGH SATURATION
    The adsorbate gas is first detected at the outlet of the breakthrough column. Gas continues to adsorb; however, the adsorbent is no longer able to adsorb the entirety of the gas that is entering the breakthrough column
  • 3. SATURATION
    The adsorbent has reached saturation and can no longer adsorb the adsorbate gas, allowing it to pass through the column freely
BET Surface Area Analyser

Surface Area is an intrinsic property of porous materials that can reveal important information regarding the usefulness of a material for an application.By means of Physical adsorption, Surface Area is calculated since physically adsorbed molecules are not restricted to specific sites and are free to cover the entire Surface. This process is reversible.Typically, nitrogen gas is adsorbed at cryogenic temperatures (liquid nitrogen). Based on the amount of gas adsorbed (adsorbate) at a given pressure, the BET equation is used to calculate the number of adsorbed gas molecules that would be required to form a monolayer on the surface.

FEATURES
Malvern Analyser

The Mastersizer 3000 uses the technique of laser diffraction to measure the particle size and particle size distribution of materials. It does this by measuring the intensity of light scattered as a laser beam passes through a dispersed particulate sample. This data is then analyzed to calculate the size of the particles that created the scattering pattern. Three main elements enable the system to consistently and reliably deliver the accurate, robust particle sizing data that is central to the effective operation of so many industrial processes.

  • Class-leading particle sizing performance that generates the robust, reliable data you need, while making the best use of valuable laboratory space
  • Intuitive software with built-in expertise that eases your analytical workload, enabling you to develop and run a variety of methods efficiently and effectively
  • Flexible reporting capabilities so you can display your data exactly as you want it, customizable directly to your needs
  • Rapid, effective sample preparation capabilities for suspensions, emulsions and powders, tailored for different sample requirements to provide the understanding you need to optimize your methods and ensure ongoing control
Hana Photometer

Hana Photometer is a compact, multiparameter photometer for use in the lab or in the field. The meter is one of the most advanced photometers available with an innovative optical design that utilizes a reference detector and focusing lens to eliminate errors from changes in the light source and from imperfections in the glass cuvette. This meter has 60 different programmed methods measuring 37 key water quality parameters and also offers an absorbance measurement mode for performance verification and for users that would like to develop their own concentration versus absorbance curves.

To save valuable laboratory benchtop space, the Hana Photometerdoubles as a professional pH meter with its digital pH/temperature electrode input. Now one meter can be used for both photometric and pH measurements.